Machinery Monitoring
Vibration Sensors & Accessories
CATALOG 2006
VibraSens
13 Impasse sur Roche
25660 Montfaucon
France
Phone : + (33) 3 81 83 31 45
Fax : + (33) 3 81 81 03 65
E-Mail : sales@vibrasens.com
Website : http://www.vibrasens.com
INDUSTRIAL ACCELEROMETER
Accelerometer technology selection
Industrial ®ICP vibration sensor introduction
Industrial ®ICP vibration sensor selection chart
Model 101, ®ICP, premium, top connector
Model 103, ®ICP, premium, side connector
Model 105, ®ICP, economy, top connector
Model 107, ®ICP, economy, side connector
Model 108, ®ICP, premium, top connector
MOUNTING & ACCESSORIES
Model 191, Stud non isolated, for accelerometer model 101, 105, 108
Model 193, Screw hex cap socket for accelerometer model 103 & 107
CABLES
Model 6000103 & 600104, Twisted pair cable : polyurethane, teflon FEP, Halogen free, ...
Model 6000106 & 600107, Twisted triples cable : polyurethane, teflon FEP, Halogen free, ...
Model 6000050 & 600052, Low noise twisted pair cable
CONNECTORS
Model 6005XX, standard connectors
CABLE ASSEMBLIES
Model 10, standard fully configurable cables assemblies
BOXES
Model 711, Box polycarbonate, 130x80x60mm
Model 712, Box polycarbonate, 300x200x180mm
Model 713, Box polycarbonate, 400x300x180mm
BNC, DIN RAIL INTERFACE UNIT & BOXES
Model 301, Din rail Interface unit, 4 channels
Model 751, Termination box, 4 channels, 130x80x60mm
Model 752, Termination box, 4 to 16 channels, 300x200x180mm
SWITCH, DIN RAIL INTERFACE UNIT & BOXES
Model 302, Din rail Interface unit, 4 channels
Model 753, Termination box, 11 to 22 channels, 300x200x180mm
Model 754, Termination box, 11 to 44 channels, 400x300x180mm
SERVICES
Model 501.01, Accelerometer calibration, 20 Hz to 10kHz
Model 502.01, Accelerometer calibration, 0.1 Hz to 5Hz
Model 502.11, Accelerometer calibration, base strain sensitivty
Model 503.01, Piezoelectric dynamic pressure sensor calibration, 2 bars & 5 Hz
APPENDIX
Acronyms and abbreviations
Conversion factors, general
Conversion factors, Dynamic
Displacement, velocity, acceleration, relationships
Sinusoid, rms-average relationships
Vibration nomogram, metric
Mathematics
Polymer characteristics
Wire gauge
GENERAL TERMS & CONDITIONS
VIBRASENS PRESENTATION
GOAL : Be your European vibration Sensor Partner
VibraSens is a European company that designs and manufactures vibration instrumentations such as industrial piezoelectric accelerometers, vibration sensors, vibration transmitters, signal conditioners, junction boxes, low noise cable assemblies, connectors, accessories and calibration equipments.
Product range
VibraSens designs and manufactures products in the field of dynamic instrumentations.
Our core expertise lays in the:
-
Industrial piezoelectric accelerometer design and manufacture
-
Piezoelectric pressure sensor design and manufacture
-
Signal conditioning for piezoelectric vibration sensors and vibration transmitters : charge converter, constant current source, .. .
-
Cable assemblies using coaxial or twisted pair low noise cable.
-
Junction box with BNC or switch interface unit.
-
Accessories such as mounting stud, blocks and magnetic adapters.
-
Calibration services for piezoelectric accelerometer, dynamic pressure sensor and vibration signal conditioner.
Mission
Vibrasens' mission is:
-
Be one of the European leaders in the manufacture and design of piezoelectric accelerometer and piezoelectric dynamic pressure sensor.
-
Offer innovative piezoelectric vibration sensor for niche market and harsh environment (700°C).
-
Offer private labelling of our products for companies who want to outsource their piezoelectric accelerometer and pressure sensor manufacture.
-
Be the ideal partner in terms of pricing, reliability and technical support.
Industry served
Our piezoelectric accelerometers are used throughout the following industry :
-
Power generation (Gas turbine, Steam turbine, Wind turbine, Hydro generator)
-
Petrochemical & Pipeline industry
-
Offshore platform industry
-
General process industry
-
Research and development facilities
-
Metals & Mining
-
Pulp and paper
-
Waste water treatment
-
Research and development
-
and many others.....
Applications
Industrial piezoelectric accelerometers can sense vibrations in terms of acceleration, velocity and displacement for machines such as :
-
Air compressors
-
Air handlers
-
Pulp and paper dryer sections
-
Conveyors
-
Cooling towers
-
Fans
-
Fourdriniers
-
Gear boxes
-
Motors
-
Press sections
-
Presses
-
Stamping
-
Pumps
-
Roll and process equipment
-
Spindles, ..
Experience
We have more than 20 years of experience in the piezoelectric accelerometer design, especially in harsh and high temperature environment (500°C, 700°C or even more).
In order to maintain our international expertise we closely work with two university laboratories LCEP
( http://www.lcep.ens2m.fr
)
and
LPMO
( http://www.lpmo.edu
)
based in Besançon and specialized in Piezoelectricity.
We also have the chance to be located in a region where piezoelectricity, microtechnics, microelectronic, mechatronic, microsensors and precision are well known words. Besançon hosts one of the biggest microtechnology fair in Europe (
http://www.micronora.com
)
devoted to microtechnology and strong of 850 exhibitors from 25 countries.
All this friendly environment strengthens our knowledge and gives our company a competitive advantage in the piezoelectric vibration sensor technology.
Technology
With advanced product development and manufacturing facilities in Besançon-France, VibraSens has the skills, experience and resources to provide the products and services that will fulfill your requirements.
A modern production facility exclusively engaged in the design and manufacture of piezoelectric vibration transducers, piezoelectric pressure sensor and vibration instrumentations help us to maintain a high quality level in our core business.
Our manufacturing and test equipment ranges from basic precision machinery for providing high quality sensor components, to custom-built machinery specifically designed for piezoelectric vibration sensor fabrication.
During the years of development we have also built some specifically design systems to test our range of piezoelectric accelerometer. We have developed using ®Labview (National Instrument Trademark) a completely automated shaker test system to check the sensitivity and frequency response (up to 10 kHz) of our piezoelectric vibration sensors.
Our controlled process includes laser and microplasma welding, helium leak tester, resistance welding, temperature cycling, high temperature brazing. All those processes and others are strictly controlled by our process specification document.
We closely work with one of the best European company specialized in the manufacturing of hybrid circuit for the sensor industry. With this partnership, we are sure to stay ahead of this technology for the years to come.
Why should you buy from us:
We are focussed on the manufacture and design of piezoelectric vibration sensor. We could offer you the best quality price performance on the market.
We invest heavily in our core business and keep all of our products up to state of the art technology.
To better suit your market, we offer private labeling for all of our product line with two digits modifications in our part number.
Whatever your market is, condition monitoring, balancing, vibration diagnostic services company, we will be happy to serve you and share our extensive expertise. We are looking forward to being your vibration sensor partner.
ACCELEROMETER TECHNOLOGY SELECTION
If you want to assess the motion of an object then you need a sensor to do it. There are many styles like for example the eddy current probe, the velocimeter, the laser or the accelerometer. All have their output proportional to the motion of the object let it be acceleration, velocity or displacement. All have their own characteristic in terms of temperature, frequency response, linearity, sensitivity, etc. The accelerometer have proved to be successful in many applications.
Accelerometer exhibits 3 technologies:
-
piezoelectric
-
capacitive
-
piezoresistive
Their intrinsic characteristics are sum up in the table below:
|
|
Frequency
|
Shock resistance
|
Temperature
|
Applications
|
|
Piezoelectric
|
0.2 Hz to 50 kHz
|
<100 000 g
|
-273°C to
800°C
|
Vibrations
|
|
Capacitive
|
DC to few hundreds hertz
|
< 1000g
|
-55°C to
+120°C
|
Vibrations at low frequency and
motion with no shock
|
|
Piezoresistive
|
DC to few thousands hertz
|
> 100 000g
|
-55°C to
+120°C
|
Vibrations at low frequency and
motion in presence of very high shock
|
VibraSens designs and manufactures piezoelectric accelerometer only. We can also manufacture using commercially available chip, capacitive or piezoresistive accelerometers.
PIEZOELECTRIC ACCELEROMETER SELECTION
Because they cover the broadest range of applications, piezoelectric accelerometers are among the most versatile.
Their main characteristics cover the range:
-
temperature from cryogenic to +800 °C
-
frequency from 0.1 Hz to 50 kHz
-
resolution from 1 ug to 100 000 g
Their physical characteristics cover the range:
-
Connector or integral cable
-
MIL, industrial, RF connectors
-
Few grammes to 200 grammes
-
Stainless steel, aluminum or titanium material
-
Hermetically or epoxy sealed
In a first approach, piezoelectric sensors can be distinguished by:
-
Output (AC or DC, acceleration, velocity or displacement output)
-
Piezoelectric material (ceramic, quartz, tourmaline,...)
-
Transmission type, ®ICP, current, 4-20mA,....
-
Stainless steel, aluminum or titanium material
-
Hermetically or epoxy sealed
The table below sums up technology commercially available.
|
Piezo
|
Trans-
mission
|
Out-
put
|
Temp.
|
Pros
|
Cons
|
Application
|
|
PZT
ceramic
|
®ICP (1)
|
Acc
AC
|
-55 to
150°C
|
High reliability
Higher resolution than quartz
Versatility (2)
High volume production
Low cost
Numerous option (5)
|
Less stable than quartz
|
General industrial
vibration monitoring.
|
|
Vel.
AC
|
-55 to
120°C
|
No external
signal conditioning
|
Low reliability
Lower temperature
Sensitivity, frequency range and full scale is fixed
No evolution 3)
Limited options (5)
|
General industrial
vibration monitoring.
|
|
Dis.
AC
|
|
Vel
DC
|
No external signal conditioning and processing
|
Industrial vibration process measurement where signal (4-20mA, 0-10V) is connected directly to PLC
|
|
Quartz
|
®ICP (1)
|
Acc
AC
|
-273 to
200°C
|
High reliability
Ageing stability
Versatility (2)
High volume production
Low cost
Numerous option (5)
|
Lower resolution than PZT ceramic (4)
|
General absolute laboratory
Acceleration measurements.
Cryogenic application.
|
|
Quartz
|
Charge
|
Acc
AC
|
-273 to
200°C
|
Very high reliability
Ageing stability
|
Lower resolution than PZT ceramic (4)
|
Absolute laboratory
Acceleration measurements
Cryogenic application.
|
|
PZT
Ceramic
|
-55 to
260°C
|
Very high reliability
High resolution
|
Less stable than quartz
|
Industrial vibration measurements in high temp. environment
|
|
BT
Ceramic
|
-55 to
500°C
|
Very high reliability
High resolution compares to tourmaline
|
Less stable than tourmaline
|
Industrial vibration measurements in very high temp. environment
|
|
tourmaline
or eq.
|
-273 to
800°C
|
Very high reliability
|
Very expensive
|
Industrial vibration measurements in very high temp. environment
|
(1) ®ICP is a worldwide voltage transmission standard that uses a constant current source supply. Some manufacturers still offer proprietary current transmission which is not useful for standard application: AC acceleration up to 10 kHz and 500 meters, AC velocity up to 5kHz and 1000 meters, displacement up to 1kHz and 2000 meters.
(2) The AC acceleration signal can be externally conditioned to have concomitamment AC velocity, AC displacement, DC acceleration, DC velocity or DC displacement.
(3) With no AC acceleration output, you will not be able to connect a portable analyzer with envelopping algorithm for roller bearing defect detection.
(4) Resolution is important if you plan to make measurements at low frequency (<10Hz) with vibration parameters like velocity or displacement.
(5) This type of sensors covers the broadest range of characteristics: few grams to kilograms, epoxy or hermetically sealed, large choice of connector, top or side connector,.....
INDUSTRIAL ®ICP VIBRATION SENSOR INTRODUCTION
VibraSens offers a comprehensive selection of ®ICP industrial piezoelectric accelerometers and vibration sensors in a variety of industrial packages. Each sensor utilizes proven annular shear or compression piezoceramic and is housed in a welded, hermetically sealed, stainless steel case to withstand harsh industrial environments
general purpose, premium
The most versatile, they use piezoceramic in the annular shear mode and provide Acceleration AC output.
They usually sense vibration commonly find in industrial machinery : motors, fans, pumps, paper machine rolls, ....
general purpose, economy
They use piezoceramic in the compression mode and provide Acceleration AC output.
They usually sense vibration commonly find in industrial machinery : motors, fans, pumps, paper machine rolls, ....
low frequency
They use piezoceramic in the annular shear mode and provide AC acceleration output with increased sensitivity (500mV/g).
They are used when low frequency measurement down to 0.1 Hz is necessary to balance or evaluate mechanical condition of low speed machinery : cooling towers, low speed agitators, hydromachinery, structural testing, ...
high frequency
They use piezoceramic in the annular shear or compression mode and provide acceleration AC output with reduced sensitivity (10mV/g). They are used for modal testing or when very high frequency measurements up to 20-30kHz are needed.
high temperature
, ©ICP mode
They use piezoceramic in the annular shear mode and provide AC acceleration output up to a temperature of 150°C.
multi output
They provide acceleration and/or velocity and/or temperature output.
INDUSTRIAL ®ICP VIBRATION SENSOR SELECTION CHART
|
Model
|
Sensitivity
|
Frequency
response
@3dB
|
Connector
Pos.
|
Connector
Type
|
Max
Temp.
|
Mode
(1)
|
Isolation (2)
|
Price
|
Weight
|
|
GENERAL PURPOSE
|
|
*101.01-6-1
|
100 mV/g ± 5%
|
0.5 Hz to 14 kHz
|
Top
|
Mil-C-5015 Glass
|
120°C
|
A. Shear
|
I+FS
|
++
|
85 gr
|
|
*101.01-6-2
|
"
|
"
|
"
|
M12 Glass
|
"
|
"
|
"
|
++
|
"
|
|
105.01-2-1
|
100 mV/g ±10%
|
1 Hz to 14 kHz
|
"
|
Mil-C-5015 Class
|
"
|
Comp
|
"
|
+
|
80 gr
|
|
*105.01-2-3
|
"
|
"
|
"
|
M12 epoxy
|
90°C
|
"
|
"
|
+
|
"
|
|
*103.02-6-1
|
100 mV/g ± 5%
|
0.5 Hz to 10 kHz
|
Side
|
Mil-C-5015 Class
|
120°C
|
A. Shear
|
"
|
+++
|
130 gr
|
|
*103.02-6-2
|
"
|
|
"
|
M12 Glass
|
"
|
"
|
"
|
+++
|
"
|
|
107.01-2-1
|
100 mV/g ±10%
|
1 Hz to 12 kHz
|
Side
|
Mil-C-5015 Class
|
"
|
Comp
|
"
|
++
|
130 gr
|
|
107.01-2-3
|
"
|
"
|
"
|
M12 epoxy
|
90°C
|
"
|
"
|
++
|
|
|
*108.01-6-1
|
100 mV/g ± 5%
|
0.5 Hz to 14 kHz
|
Top
|
Mil-C-5015 Class
|
120°C
|
A. Shear
|
I
|
++++
|
34 gr
|
|
108.01-6-3
|
"
|
"
|
"
|
M12 epoxy
|
90°C
|
"
|
"
|
++++
|
"
|
|
LOW FREQUENCY
|
|
*101.01-9-1
|
500 mV/g ±5%
|
0.2 Hz to 3.7 kHz
|
Top
|
Mil-C-5015 Glass
|
100°C
|
A. Shear
|
I+FS
|
+++
|
90 gr
|
|
*101.01-9-2
|
"
|
"
|
"
|
M12 Glass
|
"
|
"
|
"
|
+++
|
"
|
|
*103.02-9-1
|
"
|
"
|
Side
|
Mil-C-5015 Glass
|
"
|
"
|
"
|
++++
|
140 gr
|
|
*103.02-9-2
|
"
|
"
|
"
|
M12 Glass
|
"
|
"
|
"
|
++++
|
"
|
|
*108.01-9-1
|
"
|
"
|
Top
|
Mil-C-5015 Glass
|
"
|
"
|
I
|
++++
|
44 gr
|
|
*108.01-9-3
|
"
|
"
|
"
|
M12 epoxy
|
90°C
|
"
|
"
|
++++
|
"
|
|
HIGH FREQUENCY
|
|
101.01-3-1
|
10 mV/g ± 5%
|
0.5 Hz to 16 kHz
|
Top
|
Mil-C-5015 Glass
|
120°C
|
A. Shear
|
I+FS
|
++
|
80 gr
|
|
*101.01-3-2
|
"
|
"
|
"
|
M12 Glass
|
"
|
"
|
"
|
++
|
"
|
|
105.01-3-1
|
10 mV/g ± 10%
|
1 Hz to 14 kHz
|
"
|
Mil-C-5015 Class
|
"
|
Comp
|
"
|
+
|
75 gr
|
|
*105.01-3-3
|
"
|
"
|
"
|
M12 epoxy
|
90°C
|
"
|
"
|
+
|
"
|
|
103.02-3-1
|
10 mV/g ± 5%
|
0.5 Hz to 13 kHz
|
Side
|
Mil-C-5015 Class
|
120°C
|
A. Shear
|
"
|
+++
|
130 gr
|
|
103.02-3-2
|
"
|
"
|
"
|
M12 Glass
|
"
|
"
|
"
|
+++
|
"
|
|
107.01-3-1
|
10 mV/g ± 10%
|
1 Hz to 12 kHz
|
"
|
Mil-C-5015 Class
|
"
|
Comp
|
"
|
++
|
125 gr
|
|
107.01-3-3
|
"
|
"
|
"
|
M12 epoxy
|
90°C
|
"
|
"
|
++
|
"
|
|
108.01-3-1
|
10 mV/g ± 5%
|
0.5 Hz to 16 kHz
|
Top
|
Mil-C-5015 Class
|
120°C
|
A. Shear
|
I
|
++++
|
34 gr
|
|
108.01-3-3
|
"
|
|
"
|
M12 epoxy
|
90°C
|
"
|
"
|
++++
|
"
|
|
HIGH TEMPERATURE
|
|
101.11-6-1
|
100 mV/g ± 5%
|
0.5 Hz to 14 kHz
|
Top
|
Mil-C-5015 Glass
|
150°C
|
A. Shear
|
I+FS
|
+++
|
85 gr
|
|
103.12-6-1
|
"
|
0.5 Hz to 10 kHz
|
Side
|
Mil-C-5015 Glass
|
"
|
"
|
"
|
++++
|
"
|
Note :
M12 connector is recommended for European and Asian market / MIL-C-5015 is recommended for North American market.
* : Most popular sensor.
Mode (1) : A. Shear = Annular shear; Comp = Compression
Isolation (2) : I : Isolated from machine surface ; I+FS = Isolated from machine surface+ Faraday shield
®ICP ACCELEROMETER MODEL 101
High Frequency, Model 101.01-3
General Purpose, Model 101.01-6
Low Frequency, Model 101.01-9
High Temperature, Model 101.11-6
Main Characteristics
_________________
-
-55°C to 150 °C (-67°F to 302°F)
-
®ICP transmission mode
-
Annular shear mode
-
Dual case isolation with Faraday shield
-
Low, medium and high frequency version
-
High temperature version
-
IP67 with associated cable (B=2, 3 only)
-
Complies with API 670 requirements (A=6 only)
Competitive advantage
-
Annular shear mode is less susceptible to transverse vibrations and better immune to electronic saturation at high frequency
-
Exceptional bias voltage stability at elevated temperatures.
-
Low cost IP67 overmolded M12 cable assembly
-
M12 overmolded cable assembly is available through local electronic distributor
-
M12 offers compatibility with sensors used in automation.
|
Model 101.01-A-2 with Overmolded M12 cable assembly
|
Description
The hermetic sealed industrial piezoelectric accelerometer model 101 is design to monitor the vibration in harsh industrial environment. It uses the industry standard ©ICP 2-wire voltage transmission technique with a 4 mA standard constant current supply. Signal ground is isolated from the mounting surface and outer case to prevent ground loops. Faraday shielding will limit sensitivity to EMC to a minimum. Annular shear mode design will prevent from thermal transient and from spurious signal from high transverse vibrations. Low noise electronic and a temperature compensated design will give you accurate result over the complete temperature range. Large choice of frequency range will help to fit almost every customer requirements. Low frequency accelerometers (A=9 & 0) incorporate a low-pass filter within the conditioning electronic. This filter attenuates the sensor mechanical resonance and the associated distortion and overload.
Typical applications
Vibrations measurement in the rugged environments of industrial machinery monitoring. High frequency version monitor the vibration on roller bearing, pumps cavitation, .... Medium frequency version monitor overall vibration on pumps, motors, fans, ... Low frequency model is used in the petrochemical, machine tool, and paper industries for monitoring of slow speed agitators, cooling towers, ... High temperature version is typically used where extra temperature protection is needed, such as the dryer section of a paper machine.
Ordering information. Low, Medium, high frequency.
To order, specify model number, options and suffix :
101.01- A - B - C - D (Accessories)
A : Sensitivity
*3 : 10 mV/g (high frequency)
*6 : 100 mV/g (medium frequency, general purpose)
*9 : 500 mV/g (low frequency)
0 : 1000 mV/g (Very low frequency)
Available suffix : N, negative polarity
B : Connector
1 : MIL-C-5015, glass seal
*2 : M12 glass seal
3 : M12 epoxy sealed
C : Agency approval
*0 or omitted : CE approval
D : Sensor thread
*0 or omitted : M6
7 : 1/4" 28 UNF 2A
Accessories :
M2 : 10-32 UNF 2A mounting stud
M5 : M5x0.8 mounting stud
M6 : M6x1 mounting stud
M7 : 1/4" 28 UNF 2A mounting stud
M8 : M8x1.25 mounting stud
Special Engraving :
Add ZXX at the end of the part number.
XX is a number supplied by VibraSens
Ordering information. High Temperature.
High temperature version is only available with A=6 and B=1.
To order, specify model number, options and suffix :
101.11- 6 - 1 - (Accessories)
* Popular model (in stock) :
101.01-3-2 / 101.01-6-2 / 101.01-9-2 / 101.11-6-1
Ordering example :
101.01-6-2M6M7 Accelerometer, piezoelectric
|
Dynamic
|
|
Sensitivity
A=3 10 mV/g ±5%
A=6 100 mV/g ±5%
A=9 500 mV/g ±5%
A=0 1000 mV/g ±5%
|
|
Frequency response
fig. 4a, 4b
A=3 ±10 % : 1 to 11000 Hz
±3 dB : 0.5 to 16000 Hz
A=6 ±10 % : 1 to 9000 Hz
±3 dB : 0.5 to 14000 Hz
A=9, 0 ±10 % : 0.4 to 1600 Hz
±3 dB : 0.2 to 3700 Hz
|
|
Mounted Resonant frequency
|
|
A=3 35 kHz Nom
A=6 25 kHz Nom
A=9, 0 16 kHz Nom
|
|
Dynamic range
|
|
A=3 500 g pk
A=6 80 g pk
A=9 10 g pk
A=0 5 g pk
|
|
Transverse response sensitivity
(20Hz, 5g) <5%
|
|
Temperature response
fig3
|
|
Polarity
(fig. 1) Suffix dependant
|
|
Linearity
±1% Max
|
|
Warm up time
A=3, 6 < 1Sec
A=9, 0 < 10 Sec
|
|
Electrical
|
|
Electrical Grounding
Isolated from machine ground
|
|
Internal Faraday shielding (fig. 1)
|
|
Isolation
(Case to shield) 100 MΩ Min
|
|
Capacitance to ground
70 pF Nom
|
|
Output impedance
50 ΩNom
|
|
DC output bias
, 4mA supply 12 VDC (Fig 2)
|
|
Residual noise
(24°C) : A=3
|
|
1 Hz to 25 kHz 300 ug rms
|
|
1 Hz 30 ug
|
|
Residual noise
(24°C) : A=6
|
|
1 Hz to 25 kHz 300 ug rms
|
|
1 Hz 30 ug
|
|
Residual noise
(24°C) : A=9
|
|
1 Hz to 25 kHz 25 ug rms
|
|
1 Hz 2.4 ug
|
|
Power requirements
Constant current : +2 to +10mA DC
Voltage : +22 to +28 VDC
|
|
Protection
: Overvoltage Yes
|
|
Protection
: Reverse polarity Yes
|
|
Environmental
|
|
Temperature
:
Operating continuous : 101.01
B=1, 2 -55 to 120 °C (-65 to 250 °F)
B=3 -55 to 90 °C (-65 to 194 °F)
A=9 -55 to 100 °C (-65 to 212 °F)
A=0 -55 to 80 °C (-65 to 176 °F)
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Operating continuous : 101.11 (max. current =4mA)
B=1 -55 to 150°C (-65 to 302 °F)
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Humidity / Enclosure
B=1, 2 Not affected, hermetically sealed, 1E-8torr.l/s
B=3 Not affected, epoxy sealed
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Acceleration limit
: Shock 5 000g peak
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Acceleration limit
: Continuous vibration 500g peak
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Base strain sensitivity
0.0002 g pk/u strain
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Temp. transient sens.
(3Hz, LLF, 20dB/dec) 5 mg/°C
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Acoustic sensitivity
(164 dBSP) 0.5 mg
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Electromagnetic sens.
(50Hz, 0.03 T) 0.2 g
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Mean time between failure (MTBF)
10 Years Nom
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ESD Protection
> 40 V
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Safety
EN 61010-1 and IEC 1010-1
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EMC emission
EN 50081-1, EN 50081-2
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EMC immunity
(1) EN 50082-1, EN 50082-2
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Physical
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Dimensions
B=1 Fig. 1a
B=2, 3 Fig. 1b
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Design
Ceramic, preloaded annular shear mode
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Weight
, A=3 80 gr Nom (2.8 Oz)
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Weight,
A=5, 6 85 gr Nom (3.0 Oz)
Weight,
A=9, 0 95 gr Nom (3.4 Oz)
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Connector
B=1 MIL-C-5015 glass seal, Type MS3143 10SL-4P
B=2 M12 glass seal, IEC 60947-5-2
B=3 M12 epoxy seal, IEC 60947-5-2
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Material
AISI 316L, DIN 1.4435 (Stainless steel)
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Mounting
M6x1 tapped centre hole
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Mounting torque (M6, M7, M8 suffix)
2,4 N.m (21 in-lbs)
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Accessories, supplied
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Calibration supplied
Sensitivity (5g, 160 Hz)
No frequency response
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Accessories, not supplied
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Cable assembly
B=1, Polyurethane cable 10.01-B01-A01-01-Length
B=1, FEP Teflon cable 10.01-B01-A01-02-Length
B=2, 3 Polyurethane cable 10.01-E01-A01-31-Length
B=2, 3 FEP Teflon cable 10.01-E61-A01-02-Length
PU or FEP Armored cables are also available. See Model 10.01.
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Mounting Stud
M6 191.01-06-06-1
1/4" 28 UNF 191.01-06-16-1
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Repair :
Consult factory for replacement of connector in case of broken or bended pins. Repair of electronic is not possible
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(1) Guaranted if using accessories listed in this product datasheet only
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Fig 1a : Outline drawing & Electrical layout, B=1
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Fig 1b : Outline drawing & Electrical layout, B=2, 3
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Fig 2 : DC (Bias) deviation versus temperature
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Fig 3 : Sensitivity deviation versus temperature
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Fig 4a: Frequency response, amplitude
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Fig 4b : Low Frequency response, amplitude
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Due to the continual development of products, VibraSens reserves the right to modify these specifications without forewarning. PNR:500022.01 - September 18, 2006 - Released A.B.
®ICP is a registered trademark of PCB Group, Inc., Depew, New York
®ICP ACCELEROMETER MODEL 103
High Frequency, Model 103.02-3
General Purpose, Model 103.02-6
Low Frequency, Model 103.02-9
High Temperature, Model 103.12-6
Main Characteristics
_________________
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-55°C to 150 °C (-67°F to 302°F)
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®ICP transmission mode
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Annular shear mode
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Dual case isolation with Faraday shield
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Low, medium and high frequency version
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High temperature version
-
IP67 with associated cable (B=2, 3 only)
-
Complies with API 670 requirements (A=6 only)
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Model 103.02-A-2 with Overmolded M12 cable assembly
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Competitive advantage
-
Annular shear mode is less susceptible to transverse vibrations and better immune to electronic saturation at high frequency
-
Exceptional bias voltage stability at elevated temperatures.
-
Low cost IP67 overmolded M12 cable assembly
-
M12 overmolded cable assembly is available through local electronic distributor
-
M12 offers compatibility with sensors used in automation
Description
The hermetic sealed industrial piezoelectric accelerometer model 103 is design to monitor the vibration in harsh industrial environment. It uses the industry standard ®ICP 2-wire voltage transmission technique with a 4 mA minimum constant current supply. Signal ground is isolated from the mounting surface and outer case to prevent ground loops. Faraday shielding will limit sensitivity to ESD to a minimum. Annular shear mode design will prevent from thermal transient and from spurious signal from high transverse vibrations. Low noise electronic and a temperature compensated design will give you accurate result over the complete temperature range. Large choice of frequency range will help to fit almost every customer requirements. Low frequency accelerometers (A=9) incorporate a low-pass filter within the conditioning electronics. This filter attenuate the sensor mechanical resonance and the associated distortion and overload.
Typical applications
Vibrations measurement in the rugged environments of industrial machinery monitoring. High frequency version will monitor the vibration on roller bearing, pumps cavitation, .... Medium frequency version will monitor overall vibration on pumps, motors, fans, ... Low frequency model is used in the petrochemical, machine tool, and paper industries for monitoring of slow speed agitators, cooling towers, ...
Ordering information. Low, Medium, high frequency.
To order, specify model number, options and suffix :
103.02- A - B - C - D (Accessories)
A : Sensitivity
*3 : 10 mV/g (high frequency)
*6 : 100 mV/g (medium frequency, general purpose)
*9 : 500 mV/g (low frequency)
0 : 1000 mV/g (Very low frequency)
Available suffix : N, negative polarity
B : Connector
1 : MIL-C-5015, glass seal
*2 : M12 glass seal
3 : M12 epoxy sealed
C : Agency approval
0 or omitted : CE approval
Accessories :
M6 : M6x1 Bolt, captive, hex socket
M7 : 1/4" 28 UNF 2A Bolt, captive, hex socket
Special Engraving :
Add ZXX at the end of the part number.
XX is a number supplied by VibraSens
Ordering information. High Temperature.
High temperature version is only available with A=6 and B=1.
To order, specify model number, options and suffix :
103.12- 6 - 1 (Accessories)
*Popular model (in stock) :
103.02-6-2 / 103.02-9-2 / 103.12-6-1
Ordering example :
103.02-6-2M6M7 Accelerometer, piezoelectric
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Dynamic
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Sensitivity
A=3 10 mV/g ±5%
A=6 100 mV/g ±5%
A=9 500 mV/g ±5%
A=0 1000 mV/g ±5%
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Frequency response
fig. 14a, 14b
A=3 ±10 % : 1 to 9000 Hz
±3 dB : 0.5 to 13000 Hz
A=6 ±10 % : 1 to 6000 Hz
±3 dB : 0.5 to 10000 Hz
A=9, 0 ±10 % : 0.4 to 1600 Hz
±3 dB : 0.2 to 3700 Hz
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Mounted Resonant frequency
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A=3 32 kHz Nom
A=6 22 kHz Nom
A=9, 0 16 kHz Nom
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Dynamic range
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A=3 500 g pk
A=6 80 g pk
A=9 10 g pk
A=0 5 g pk
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Transverse response sensitivity
(20Hz, 5g) <5% max
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Temperature response
(See fig13)
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Polarity
Suffix dependant
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Linearity
±1% Max
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Warm up time
A=3, 6 < 1Sec
A=9, 0 < 10 Sec
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Electrical
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Electrical Grounding
Isolated from machine ground
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Internal shielding
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Isolation
(Case to shield) -55°C to +120°C 100 MΩ Min
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Capacitance to ground
70 pF Nom
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Output impedance
50 ΩNom
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DC output bias
, 4mA supply 12 VDC (See Fig 12)
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Residual noise
(24°C) : A=3
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1 Hz to 25 kHz 300 ug rms
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1 Hz 30 ug
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Residual noise
(24°C ): A=6
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1 Hz to 25 kHz 300 ug rms
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1 Hz 30 ug
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Residual noise
(24°C): A=9
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1 Hz to 25 kHz 25 ug rms
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1 Hz 2.4 ug
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Power requirements
Constant current : +2 to +10mA DC
Voltage : +22 to +28 VDC
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Protection
: Overvoltage Yes
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Protection
: Reverse polarity Yes
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Environmental
|
|
Temperature
:
Operating continuous : 103.02
B=1, 2 -55 to 120 °C (-65 to 250 °F)
B=3 -55 to 90 °C (-65 to 194 °F)
A=9 -55 to 100 °C (-65 to 212 °F)
A=0 -55 to 80 °C (-65 to 176 °F)
|
|
Operating continuous : 103.12 (max. current =4mA)
B=1 -55 to 150°C (-65 to 302 °F)
|
|
Humidity / Enclosure
B=1, 2 Not affected, hermetically sealed, 1E-8torr.l/s
B=3 Not affected, epoxy sealed
|
|
Acceleration limit
: Shock 5 000g peak
|
|
Acceleration limit
: Continuous vibration 500g peak
|
|
Base strain sensitivity
0.0002 ug pk/u strain
|
|
Temp. transient sens.
(3Hz, LLF, 20dB/dec) 5 mg/°C
|
|
Acoustic sensitivity
(164 dBSP) 0.5 mg
|
|
Electromagnetic sens.
(50Hz, 0.03 T) 0.2 g
|
|
Mean time between failure (MTBF)
10 Years Nom
|
|
ESD Protection
> 40 V
|
|
Safety
EN 61010-1 and IEC 1010-1
|
|
EMC emission
EN 50081-1, EN 50081-2
|
|
EMC immunity
(1) EN 50082-1, EN 50082-2
|
|
Physical
|
|
Dimensions
B=1
See Fig. 1a
B=2, 3
See Fig. 1b
|
|
Design
Ceramic, preloaded annular shear mode
|
|
Weight 103.02
|
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A=3 150 gr Nom (5.2 Oz)
A=6 155 gr Nom (5.6 Oz)
|
|
A=9, 0 165 gr Nom (6.0 Oz)
|
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Connector 103.02
B=1 MIL-C-5015 glass seal, Type MS3143 10SL-4P
B=2 M12 glass seal, IEC 60947-5-2
B=3 M12 epoxy seal, IEC 60947-5-2
|
|
Material
AISI 316L, DIN 1.4435 (Stainless steel)
|
|
Mounting torque (M6, M7 suffix)
2.4 N.m (21 in-lbs)
|
|
Accessories, supplied
|
|
Calibration supplied
Sensitivity (5g, 160 Hz)
No frequency response
|
|
Accessories, not supplied
|
|
Cable assembly
B=1, Polyurethance cable 10.01-B01-A01-01-Length
B=1, FEP Teflon cable 10.01-B01-A01-02-Length
B=2, 3 Polyurethance cable 10.01-E01-A01-31-Length
B=2, 3 FEP Teflon cable 10.01-E61-A01-02-Length
PU and FEP Armored cables are also available. See Model 10.01.
|
|
Mounting Stud
M6 193.01-06-1
1/4" 28 UNF 193.01-16-1
|
|
Repair :
Consult factory for replacement of connector in case of broken or bended pins. Repair of electronic is not possible
|
(1) Guaranted if using accessories listed in this datasheet only
|
|
|
Fig 12 : DC (Bias) deviation versus temperature
|
|
|
|
Fig 13 : Sensitivity deviation versus temperature
|
|
|
|
Fig 14a : Frequency response, amplitude
|
|
|
|
Fig 14b :Low Frequency response, amplitude
|
|
|
|
Fig 1a : Outline drawing & Electrical layout, model 103.02-A-1
|
|
|
|
Fig 1b : Outline drawing & Electrical layout, model 103.02-A-2,3
|
Due to the continual development of products, VibraSens reserves the right to modify these specifications without forewarning. PNR:500022.03 - September 18, 2006 - Released A.B.
®ICP is a registered trademark of PCB Group, Inc., Depew, New York
®ICP ACCELEROMETER, MODEL 105
General Purpose, Economy, Model 105.01-2
High Frequency, Economy, Model 105.01-3
Main Characteristics
_________________
-
Economy model
-
-55°C to 120 °C (-67°F to 248°F)
-
®ICP transmission mode
-
Compression mode
-
Dual case isolation with Faraday shield
-
Reverse wiring and ESD protection
-
Complies with API 670 requirements (A=2 only)
Competitive advantage
-
Price
-
Exceptional bias voltage stability at elevated temperatures
-
Low cost IP67 overmolded M12 cable assembly
-
M12 cable assembly is available through local electronic distributor
-
M12 offers compatibility with sensors used in automation.
|
Model 105.01-A-2 with Overmolded M12 cable assembly
|
Description
The sealed industrial piezoelectric accelerometer model 105 is design to monitor the vibration in harsh industrial environment. It uses the industry standard ©ICP 2-wire voltage transmission technique with a 4 mA standard constant current supply. Signal ground is isolated from the mounting surface and outer case to prevent ground loops. Faraday shielding will limit sensitivity to EMC to a minimum. Low noise electronic and a temperature compensated design will give you accurate result over the complete temperature range.
Economy compression mode accelerometers should not be used whenever thermal transient, high transverse vibrations or high base strain are present. Compression accelerometers are also not recommended for low frequency (<1Hz) measurements. In such environments model 101 (annular shear mode) is prefered.
Typical applications
Vibrations measurement in the rugged environments of industrial machinery monitoring. High frequency version will monitor the vibration on roller bearing, pumps cavitation, .... Medium frequency version will monitor overall vibration on pumps, motors, fans, ...
Ordering information
To order, specify model number, options and suffix :
105.01- A - B - C - D (Accessories)
A : Sensitivity
*2 : 100 mV/g ±10%
*3 : 10 mV/g ±10%
Available suffix for A : N, negative polarity
B : Connector
1 : MIL-C-5015, glass seal
2 : M12 glass seal
*3 : M12 epoxy sealed
C : Agency approval
0 or omitted : CE approval
D : Sensor thread
*0 or omitted : M6
7 : 1/4" 28 UNF 2A
Accessories :
M2 : 10-32 UNF 2A mounting stud
M5 : M5x0.8 mounting stud
M6 : M6x1 mounting stud
M7 : 1/4" 28 UNF 2A mounting stud
M8 : M8x1.25 mounting stud
Special Engraving :
Add ZXX at the end of the part number.
XX is a number supplied by Vib